Our 10 Best Sodium Hydroxide Caustic in the US

June 08,2023

Top 10 Sodium Hydroxide Caustic Producers in the United States

Many goods contain sodium hydroxide (NaOH, Caustic soda, and lye). It is widely used in soaps, detergents, and textiles.

The chlor-alkali process, which involves electrolysis of brine, produces NaOH. It generates byproducts including chlorine gas and sodium metal.

This contains an image of: How to Make Sodium Hydroxide Chemically: 11 Steps (with Pictures)


1. Olin’s Caustic Soda

Olin is the fourth largest manufacturer of chlorine and caustic soda in the United States. Chlorine, caustic soda, hydrochloric acid, hydrogen, bleach products, and potassium hydroxide are all manufactured and distributed by the corporation.

Caustic soda is a necessary chemical in today's society, and it may be found in everything from soap to water treatment treatments and detergents. It also aids in the prevention of germ transmission.

The chlor alkali sector in the United States has tightened supplies in recent months due to a deep freeze and operational issues that have limited manufacturing capacity. A recent price rise spurred by high demand for coronavirus vaccines has helped to more than treble export prices since January.

2. Solvay’s Caustic Soda

Solvay is a well-known manufacturer of sodium hydroxide, popularly known as caustic soda. They've been in business since the late 1800s and have numerous production plants all over the world.

They operate a big operation in Plaquemines, Louisiana, and Freeport, Texas in the United States. Their caustic soda is utilized in numerous industries, including chemicals and petroleum refineries.

Caustic soda is a strong degreasing chemical that is commonly used in industrial cleaning. It disintegrates grease, oils, and fats, as well as protein deposits. It is also utilized in the treatment of waste water. It is usually mixed with water and boiled. It can then be used to clean tanks and equipment. It can be coupled with surfactants in some instances to assist stabilize dissolved compounds and prevent redeposition. This is particularly beneficial in the oil and gas business.

3. Westlake Chemical’s Caustic Soda

Westlake Chemical is one of the world's largest producers of Caustic Soda. It creates the product through its chlor-alkali electrolysis method.

It is used in a variety of industrial applications, including paper & pulp, soap, textiles, aluminum, and petrochemical refining. The company's product is also important in the US energy business, as it is used to purify and eliminate sulfur compounds from petroleum.

The global market for naoh caustic soda is expanding at a moderate rate. It is primarily driven by the rising use of caustic soda in water treatment, metal processing, mining, and glass making.

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4. Ineos Chlor’s Caustic Soda

Between 2023 and 2028, the market for Sodium Hydroxide is predicted to grow at a rapid pace. This is attributable to significant actors' increasing use of strategies.

The INEOS Group, situated in the United Kingdom, manufactures chlorine and caustic soda and offers a variety of services to its customers. Its goods make a substantial contribution to saving lives, improving health, and raising living standards all around the world.

The corporation operates three big electrolysis plants in the United Kingdom, Belgium, and Germany. It has been in operation for more than 150 years and has a track record of innovation and progress.

5. Formosa Plastics Corporation’s Caustic Soda

Many industrial uses require Sodium Hydroxide Caustic, including petroleum products, petrochemicals, alumina refineries, soap and detergent manufacture, paper, textiles, and chemical industries. It is also used to balance the pH of drilling fluids and to eliminate dissolved pollutants from water supply lines.

Formosa Plastics Corporation (Formosa) is a vertically integrated manufacturer of polyvinyl chloride and other resins, as well as petrochemicals and caustic soda. It has manufacturing facilities in Baton Rouge, Louisiana, and Point Comfort, Texas.

Formosa is a completely owned subsidiary of Formosa Plastics Group, situated in Taiwan. Formosa has been in business since 1954 and is a global leader in petrochemicals and polymers. Formosa has manufacturing sites throughout the United States, Europe, Asia Pacific, and other regions. The company has a significant brand presence and is regarded as one of the world's leading makers of polyvinyl chloride.

6. Tosoh’s Caustic Soda

Caustic Soda, commonly known as Sodium Hydroxide, is used to make a wide range of items. Soaps and detergents, inorganic chemicals, alumina, food, pulp and paper, and water treatment are among its many applications.

Caustic soda demand is expected to rise in the future years. This is mostly due to rising oil production and per capita income in industrialized and emerging economies.

During the forecast period, the global market for caustic soda is expected to increase at a CAGR of 5.5%. The rising usage of caustic soda in the alumina, PVC, and pulp and paper sectors is driving expansion in this market. Caustic soda consumption in the organic chemicals sector is also predicted to rise.

7. SABIC’s Caustic Soda

Sodium hydroxide is a highly alkaline chemical compound that is employed in a variety of industries. It is also known as lye or caustic soda. It is a white, crystalline substance that dissolves in water and forms aqueous solutions.

It is utilized in a variety of applications, including soap and detergent making, rubber reclamation, petroleum processing, rayon manufacturing, and the pulp and paper sector. It is also a byproduct of the chlorine synthesis process and a major resource for the chemical sector.

The global caustic soda market was worth approximately 78 million metric tons in 2020 and is predicted to increase at a CAGR of 3% during the forecast period, 2023-2028. The worldwide caustic soda market is being driven by an increase in demand for alumina in various sectors. Furthermore, growing alumina output is expected to drive market expansion.

8. Ineos Chlor’s Caustic Soda

During the forecast period, the global chlor alkali market is expected to rise significantly. This is due to a rise in the demand for caustic soda, chlorine gas, and soda ash.

INEOS Chlor, part of a group of 15 petrochemical and speciality chemical businesses, recently announced plans to open its first chlor-alkali facility in the United States. Caustic soda, muriatic acid, and bleach will be produced at the factory using INEOS' BICHLOR(tm) bipolar electrolyzers.

The chlor-alkali business of Ineos Chlor is the largest in Europe, and its products are used to make a wide range of products. Paints, plastics, medications, and technology are examples. They also help to improve people's lives and raise their level of living all around the world. INEOS is committed to achieving long-term, profitable growth through investments in additional capacity, R&D, and smart acquisitions and partnerships.

9. Westlake Chemical’s Caustic Soda

Caustic soda, a byproduct of the chlorine manufacturing process, is utilized to manufacture a number of items that improve our lives every day. We use detergent, aspirin, and other products that include caustic soda in some form.

Westlake Chemical is a major producer of caustic soda in the United States. They make it using an energy-saving membrane technology and a chlor-alkali electrolysis method.

The Performance Materials branch distributes PVC and polyethylene, while the Essential Materials section sells chlor-alkali and styrene. It also produces epoxy resin, which is utilized in the production of plastic pipes and other plumbing fixtures.

Westlake reported excellent revenue growth in the first quarter of 2022, but its EBITDA margins were squeezed. Force majeure also had a substantial impact on the company's 300,000 mt/year chlor-alkali facility in Natrium, West Virginia.

10. Formosa Plastics Corporation’s Caustic Soda

The caustic soda market is likely to grow at a rapid pace during the forecast period. This is because this product is required by a wide range of end-use industries.

Petroleum products, soap and detergents, alumina, pulp and paper, chemical goods, medicines, and other industries are key users of this commodity. During the forecast period, the global market for this product is expected to develop at a CAGR of 3.1%.

In Taiwan, Mainland China, and internationally, Formosa Plastics Corporation manufactures and sells plastic raw materials, chemicals, and petrochemical products. Polyvinyl chloride (PVC), high-density polyethylene, linear low-density polyethylene, ethylene vinyl acetate copolymer, polypropylene, and compound rubber particles are among its products.